About Us
Founded in 2010, previously known as Anshan Hivatech Vacuum Equipment Manufacturing Co., Ltd.,Hivatech Vacuum, located in Anshan, the Steel Capital, is a professional R&D and production enterprise specializing in die-casting vacuum systems.
Hivatech™ has independently developed and produced a full range of equipment including vacuum machines, oxygen-charged vacuum machines, vacuum stations and vacuum units. Integrated with core patent technologies, these products have been widely applied in high-pressure, low-pressure and semi-solid die-casting of aluminum, magnesium, copper and zinc alloys.
Focused on high commerical production quality and reliability, Hivatech™ has obtained CE and ISO9001 quality management system certification since.
Hivatech™ priorities in-depth technological research and innovation, consistently providing customers with cost-effective, stable and high-efficiency one-stop solution for die-casting vacuum systems.
Vacuum Unit
Including SVL, SVM, and SVH series vacuum machines, and can be customized according to demand.
Vacuum Station & Vacuum Unit
Consists of work pump, spare pump and vacuum tank. The capacity of vacuum station will be customized to suit customers actual requirements. HIVATECH will provide a complete set of layout plan.
Hydraulic station& Super-vacuum Valve
Integrated auxiliary hydraulic station with hi-vacuum system；Super-vacuum value Dual vacuum channels in the valve working at low plunger velocity phase; the main channel shut-off, when auxiliary channel working at high plunger velocity phase, in order to maintain the high vacuum in cavity to the last.
Patents and Certifications
Generality
Suitable for die casting of aluminum, magnesium, zinc and copper alloys
Vacuum + Oxygen Filling Mode
Oxygen Filling + Vacuum Mode
Vacuum + Oxygen Filling + Vacuum Mode
Compatibility
Traditional passive vacuum valve
Chill Block
Pneumatical vacuum valve
Super vacuum valve
Hydraulic vacuum valve
Element designed specially
Flexibility
One piece and split type can be customized
Cable communication and network communication are optional
Functionality
Instant feedback of cavity vacuum
Cleanness monitoring of vacuum channel
Sleeve vacuum
Sleeve vacuum damp function
manual testing
Fatigue alarm
HV1500
Vacuum Unit HV1500
Option of either integral or split type, including
operational panel and main valve box. Standard setup includes 2 channels which
can be customized to be up to 6 channels as per requirement.
|
project
|
parameter
|
project
|
parameter
|
|
DCM
|
4500ton
|
Vac curve
|
trigger
|
|
Movable
|
-
|
Tool recipe
|
24
|
|
Interface
|
cable/network
|
Channels
|
2xDN25
|
|
Pump
|
200m3/h
|
Chinese/English
|
●
|
|
Power consumption
|
4KW
|
Vac test
|
●
|
|
Capacity
|
1500L
|
Pollution test
|
●
|
|
Ultimate vacuum
|
0.1mbar
|
Profile test
|
●
|
|
System vacuum
|
<10mbar
|
Channel blowing
|
individual
|
|
Compressed air
|
6bar
|
Compatibility
|
positive valve
|
|
Air consumption
|
550L/min
|
chill block
|
|
Occupied area
|
1200×1800mm
|
pneumanic valve
|
|
Weight
|
550KG
|
super vavle
|
|
PLC
|
S71200/1500
|
hydralic valve
|
|
Touch panel
|
TP700/900/1200
|
|
HV1000SVL
It can be installed in a split or integrated manner
It can be installed in a split or integrated manner; the split type includes a separate operation box and main valve box, with quick-connect quick-release interfaces. The entire machine can be flexibly moved and transported, featuring a standard dual-channel design.
|
project
|
parameter
|
project
|
parameter
|
|
DCM
|
2500ton以下
|
Vac curve
|
trigger
|
|
Movable
|
●
|
Sleeve Vac
|
Optional
|
|
Interface
|
cable/network
|
Tool recipe
|
100
|
|
Pump
|
160m3/h
|
Channels
|
2xDN25
|
|
Power consumption
|
4kW
|
Chinese/English
|
●
|
|
Capacity
|
1000L
|
Vac test
|
●
|
|
Ultimate vacuum
|
0.1mbar
|
Pollution test
|
●
|
|
System vacuum
|
<5mbar
|
Profile test
|
●
|
|
Compressed air
|
6bar
|
Channel blowing
|
individual
|
|
Air consumption
|
550L/min
|
Compatibility
|
positive valve
|
|
Occupied area
|
1200×1900mm
|
chill block
|
|
Weight
|
450KG
|
pneumanic valve
|
|
Feedback test
|
Optional
|
super vavle
|
|
Historical record
|
10000
|
hydralic valve
|
HV600SVL
It can be installed in a split or integrated manner
It can be installed in a split or integrated manner; the split type includes a separate operation box and main valve box, with quick-connect quick-release interfaces. The entire machine can be flexibly moved and transported, featuring a standard dual-channel design.
|
project
|
parameter
|
project
|
parameter
|
|
DCM
|
1650ton以下
|
Vac curve
|
trigger
|
|
Movable
|
●
|
Sleeve Vac
|
Optional
|
|
Interface
|
cable/network
|
Tool recipe
|
100
|
|
Pump
|
63m3/h
|
Channels
|
2xDN25
|
|
Power consumption
|
2.2kW
|
Chinese/English
|
●
|
|
Capacity
|
600L
|
Vac test
|
●
|
|
Ultimate vacuum
|
0.1mbar
|
Pollution test
|
●
|
|
System vacuum
|
<5mbar
|
Profile test
|
●
|
|
Compressed air
|
6bar
|
Channel blowing
|
individual
|
|
Air consumption
|
550L/min
|
Compatibility
|
positive valve
|
|
Occupied area
|
900×1500mm
|
chill block
|
|
Weight
|
350KG
|
pneumanic valve
|
|
Feedback test
|
Optional
|
super vavle
|
|
Historical record
|
10000
|
hydralic valve
|
HV1000SVL
Mobile Vacuum Unit HV800
It can be installed in a split or integrated manner; the split type includes a separate operation box and main valve box, with quick-connect quick-release interfaces. The entire machine can be flexibly moved and transported, featuring a standard dual-channel design.
|
project
|
parameter
|
project
|
parameter
|
|
DCM
|
2500ton以下
|
Vac curve
|
trigger
|
|
Movable
|
●
|
Sleeve Vac
|
Optional
|
|
Interface
|
cable/network
|
Tool recipe
|
100
|
|
Pump
|
160m3/h
|
Channels
|
2xDN25
|
|
Power consumption
|
4kW
|
Chinese/English
|
●
|
|
Capacity
|
1000L
|
Vac test
|
●
|
|
Ultimate vacuum
|
0.1mbar
|
Pollution test
|
●
|
|
System vacuum
|
<5mbar
|
Profile test
|
●
|
|
Compressed air
|
6bar
|
Channel blowing
|
individual
|
|
Air consumption
|
550L/min
|
Compatibility
|
positive valve
|
|
Occupied area
|
1200×1900mm
|
chill block
|
|
Weight
|
450KG
|
pneumanic valve
|
|
Feedback test
|
Optional
|
super vavle
|
|
Historical record
|
10000
|
hydralic valve
|
Vacuum Station
Central Vacuum Unit
Consists of work pump, spare pump and vacuum tank. The
vacuum system can be designed and customized to satisfy customers’ individual
requirements for evacuation capacity, control as well as operation.
Three stations as an integral group via common interface has been designed. It
enables scalability and ensures safe operation of the system in case of future
expansion plans.
|
project
|
HVS2000-200-3GS
|
HV3000-300-3GS
|
HV4000-300-4GS
|
|
Power Supply
|
380VAC,50Hz
|
380VAC, 50Hz
|
|
|
Vacuum Pump
|
3x200m3/h-4kW
|
3x300m3/h-7.5kW
|
4x300m3/h-7.5kW
|
|
Vacuum Tank
|
2000 L
|
3000 L
|
4000 L
|
|
Min. area
|
3000Wx2500L3200Hmm
|
3500W3000Lx3500Hmm
|
4000Wx3500Lx3800Hmm
|
|
350~1650 ton DCM
|
15 Unit
|
25 Unit
|
35 Unit
|
|
1650~4000 ton DCM
|
8 Unit
|
13 Unit
|
18 Unit
|
Vacuum unit
Central Vacuum Unit
Central Vacuum Unit is the more economical choice when five or more vacuum units are applied. Option of either integral or split type, including operational panel and main valve box. Standard setup includes 2 cbannels which can be customized to be up to 6 channels as per requirement.
|
Vacuum unit
|
HV350CSH
|
HV350CSM
|
|
Power Supply
|
220 VAC, 50Hz
|
220 VAC, 50Hz
|
|
PLC
|
S7-1500 Siemens
|
S7-1200 Siemens
|
|
Touch panel
|
TP900~TP1200 Siemens
|
TP700 Siemens
|
|
Compressed Air
|
6 bar
|
6 bar
|
|
Air consumption
|
550 l/min
|
550 l/min
|
|
Occupied area
|
300X600X600 mm
|
300X600X600 mm
|
|
Weight
|
70 kg
|
70 kg
|
|
Al weight
|
Up to 45kg
|
Up to 45kg
|
|
DCM
|
Up to 4500 ton
|
Up to 4500 ton
|
|
Interface
|
cable/network
|
cable/network
|
|
STD Vacuum Channel
|
2xDN25
|
2xDN25
|
Hi Vacuum System
Hi Vacuum System HIVTECH’s patented product
This is HIVTECH’s
patented product consisting consists of 2 independent vacuum system. Specially
designed for sleeve evacuation and cavity exhaust with hydraulic valves or
pneumatic valves in the application of automobile structure parts.
Vacuum
signals are received from DCM decoder. The start and end of sleeve and cavity
vacuum could be set independently. In manual mode, the mold leaking test could
be done. The damp function has been applied for sleeve evacuation in order to
prevent excessive exhausting in the very initial stage.
|
Hi-vacuum system
|
HVH1000/1000-160160SHR
|
HVH800/800-100100SHR
|
HVH500/500-6363SHR
|
HVH300/300-4040SHR
|
|
Power supply
|
380VAC, 50Hz
|
380VAC, 50Hz
|
380VAC, 50Hz
|
380VAC, 50Hz
|
|
Power consuption
|
2x4kW
|
2x3kW
|
2x2kW
|
2x1.5kW
|
|
PLC
|
Siemens S7-1500
|
Siemens S7-1500
|
Siemens S7-1500
|
Siemens S7-1500
|
|
Touch panel
|
Siemens comfort TP900-TP1200
|
Siemens comfort TP900-TP1200
|
Siemens comfort TP900-TP1200
|
Siemens comfort TP900-TP1200
|
|
Interface
|
cable/network
|
cable/network
|
cable/network
|
cable/network
|
|
Pumps
|
2x160m3/h
|
2x100m3/h
|
2x63m3/h
|
2x40m3/h
|
|
Tanks
|
2x1000 L
|
2x800 L
|
2x500 L
|
2x300L
|
|
Channels
|
3 (up to 6)
|
3 (up to 6)
|
3 (up to 6)
|
3 (up to 6)
|
|
Al weight
|
40kg以上
|
25~40kg
|
10~25kg
|
10kg以下
|
|
DCM
|
4000~4500ton
|
2700~3500ton
|
1650~2500ton
|
1250ton
|
Vacuum Vavle
Super Vacuum Valve
Dual vacuum
channels in the valve working at low plunger velocity phase. The main channel is
shut-off when auxiliary channel working at high plunger velocity phase in order
to maintain the high vacuum in cavity to the last minute.
With
Hivatech Vacuum unit, the evacuation capability is 50% more than normal valve.
- High anti-pollution and repeatability
- Channel Vacuum measuring & feedback
- Simple and easy mounting and maintenance
- Applicable for Aluminum and Magnesium Alloy Casting
- Patented Product
|
Super vavle
|
Al weight
|
DCM
|
Vac unit
|
|
HVSC
|
0.5 – 2.5
|
300 – 1000
|
all units
|
|
HVMC
|
2.5 – 6.5
|
1250 – 2500
|
all units
|
|
HVLC
|
6.5 – 12.5
|
1650 – 2800
|
HV600S abv，or HV350CS
|
|
HVXC
|
12.5– 21
|
2800 – 4000
|
HV800S abv，or HV350CS
|
HV300SVL
Optional integrated or split design, standard dual-channel
It can be installed in a split or integrated manner; the split type includes a separate operation box and main valve box, with quick-connect quick-release interfaces. The entire machine can be flexibly moved and transported, featuring a standard dual-channel design.
|
project
|
parameter
|
project
|
parameter
|
|
DCM
|
1000ton以下
|
Vac curve
|
trigger
|
|
Movable
|
●
|
Sleeve Vac
|
Optional
|
|
Interface
|
cable/network
|
Tool recipe
|
100
|
|
Pump
|
40m3/h
|
Channels
|
2xDN25
|
|
Power consumption
|
1.1kW
|
Chinese/English
|
●
|
|
Capacity
|
300L
|
Vac test
|
●
|
|
Ultimate vacuum
|
0.1mbar
|
Pollution test
|
●
|
|
System vacuum
|
<5mbar
|
Profile test
|
●
|
|
Compressed air
|
6bar
|
Channel blowing
|
individual
|
|
Air consumption
|
550L/min
|
Compatibility
|
positive valve
|
|
Occupied area
|
800×1400mm
|
chill block
|
|
Weight
|
320KG
|
pneumanic valve
|
|
Feedback test
|
Optional
|
super vavle
|
|
Historical record
|
10000
|
hydralic valve
|
Hydraulic Station
Integrated auxiliary hydraulic station with hi-vacuum system
Integrated auxiliary hydraulic station with hi-vacuum system, to provide hydraulic control for hydraulic vacuum valves. The integrated system is the solution for the customers who are unable to make use of existing hydraulic system of the DCM. All controls are done by the integrated panel, making the operation more user-friendly.
|
Hydraulic System
|
HVY100HDS
|
|
Power supply
|
380VAC, 50Hz
|
|
Power consumption
|
11kW
|
|
Hydraulic pump
|
40l/min
|
|
Oil Tank
|
400l
|
|
Pressure sensor
|
1
|
|
Control valve
|
1-3
|
|
Accumulator
|
1
|
|
Temperature sensor
|
1
|
HV160SVL
Integrated installation
Integrated installation, convenient on-site operation, quick-connect structure for interfaces, flexible movement of the entire machine, and standard single channel.
|
project
|
parameter
|
project
|
parameter
|
|
DCM
|
500ton
|
Historical record
|
10000
|
|
Movable
|
●
|
Vac curve
|
rtigger
|
|
Interface
|
cable
|
Tool recipe
|
100
|
|
Pump
|
25m3/h
|
Channels
|
1xDN25
|
|
Power consumption
|
0.75kW
|
Chinese/English
|
●
|
|
Capacity
|
160L
|
Vac test
|
●
|
|
Ultimate vacuum
|
0.1mbar
|
Pollution test
|
●
|
|
System vacuum
|
<5mbar
|
Profile test
|
●
|
|
Compressed air
|
6bar
|
Channel blowing
|
inner
|
|
Air consumption
|
550L/min
|
Compatibility
|
positive valve
|
|
Occupied area
|
500×900mm
|
chill block
|
|
Weight
|
200KG
|
pneumanic valve
|
|
Feedback test
|
Optional
|
super vavle
|
