About Us
Founded in 2010 and headquartered in Anshan China, Located in Anshan, Liaodong Peninsula,Hivatech™ is a professional manufacturer dedicated to R&D and production of die-casting vacuum systems.
Hivatech™ has independently developed and produced a full range of equipment including vacuum machines, oxygen-charged vacuum machines, vacuum stations and vacuum units. Integrated with core patent technologies, these products have been widely applied in high-pressure, low-pressure and semi-solid die-casting of aluminum, magnesium, copper and zinc alloys.
Focused on high commerical production quality and reliability, Hivatech™ has obtained CE and ISO9001 quality management system certification since .
Hivatech™ priorities in-depth technological research and innovation, consistently providing customers with cost-effective, stable and high-efficiency one-stop solution for die-casting vacuum systems.
SV Vacuum Unit
The SV series vacuum machines include the SVL series, SVM series, and SVH series, offering options for integrated and distributed installation. Custom multi-channel designs are available, compatible with various vacuum valves.
Vacuum Station & Vacuum Unit
Consists of work pump, spare pump and vacuum tank. The capacity of vacuum station will be customized to suit customers actual requirements. HIVATECH will provide a complete set of layout plan.
Hydraulic station & Super-vacuum Valve
Integrated auxiliary hydraulic station with hi-vacuum system,All controls are done by the integrated panel, making the operation more user-friendly. Super-vacuum valve with Hivatech Vacuum unit, its evacuation capability is 50% more than normal valve.
Patents and Certifications
Suitable for various alloy materials
with different vacuum processing methods
Suitable for die casting of aluminum, magnesium, zinc and copper alloys
Vacuum + Oxygen Filling Mode
Oxygen Filling + Vacuum Mode
Vacuum + Oxygen Filling + Vacuum Mode
Compatibility with Exhaust Elements
Traditional passive vacuum valve
Chill Block
Pneumatical vacuum valve
Super vacuum valve
Hydraulic vacuum valve
Element designed specially
Options of Site Mountion
Integral: Operation panel is in the vacuum unit with high mobility
Split: Operation panel is at operator side, even main valve boxes are mounted at platens rather than at vacuum unit. Highly customized design.
Process Controls
Instant feedback of cavity vacuum and manual testing
Cleanness monitoring of vacuum channel and manual testing
Sleeve vacuum
Sleeve vacuum damp function
Individual blowing
Mold leaking test option
HV1500
Vacuum Unit HV1500
Option of either integral or split type, including
operational panel and main valve box. Standard setup includes 2 channels which
can be customized to be up to 6 channels as per requirement.
|
project
|
parameter
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project
|
parameter
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DCM
|
4500ton
|
Vac curve
|
trigger
|
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Movable
|
-
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Tool recipe
|
24
|
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Interface
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cable/network
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Channels
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2xDN25
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Pump
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200m3/h
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Chinese/English
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●
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Power consumption
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4KW
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Vac test
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●
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Capacity
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1500L
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Pollution test
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●
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Ultimate vacuum
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0.1mbar
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Profile test
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●
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System vacuum
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<10mbar
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Channel blowing
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individual
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Compressed air
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6bar
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Compatibility
|
positive valve
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Air consumption
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550L/min
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chill block
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Occupied area
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1200×1800mm
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pneumanic valve
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Weight
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550KG
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super vavle
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PLC
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S71200/1500
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hydralic valve
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Touch panel
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TP700/900/1200
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HV1000
Mobile Vacuum Unit HV1000
Option of either integral or split type, including
operational panel and main valve box. Standard setup includes 2 channels which
can be customized to be up to 6 channels as per requirement.
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project
|
parameter
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project
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parameter
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DCM
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3500ton
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Vac curve
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trigger
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Movable
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●
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Tool recipe
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24
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Interface
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cable/network
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Channels
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2xDN25
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Pump
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160m3/h
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Chinese/English
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●
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Power consumption
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4KW
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Vac test
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●
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Capacity
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1000L
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Pollution test
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●
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Ultimate vacuum
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0.1mbar
|
Profile test
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●
|
|
System vacuum
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<10mbar
|
Channel blowing
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individual
|
|
Compressed air
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6bar
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Compatibility
|
positive valve
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Air consumption
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550L/min
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chill block
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Occupied area
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1000×1500mm
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pneumanic valve
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Weight
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500KG
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super vavle
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PLC
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S71200/1500
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hydralic valve
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Touch panel
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TP700/900/1200
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HV600
Mobile Vacuum Unit HV 600
Option of either integral or split type, including
operational panel and main valve box. Standard setup includes 2 channels which
can be customized to be up to 6 channels as per requirement.
|
project
|
parameter
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project
|
parameter
|
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DCM
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1600ton
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Vac curve
|
trigger
|
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Movable
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●
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Tool recipe
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24
|
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Interface
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cable/network
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Channels
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2xDN25
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Pump
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63m3/h
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Chinese/English
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●
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Power consumption
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2KW
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Vac test
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●
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Capacity
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600L
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Pollution test
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●
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Ultimate vacuum
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0.1mbar
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Profile test
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●
|
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System vacuum
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<10mbar
|
Channel blowing
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individual
|
|
Compressed air
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6bar
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Compatibility
|
positive valve
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Air consumption
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550L/min
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chill block
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Occupied area
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950×1500mm
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pneumanic valve
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Weight
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400KG
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super vavle
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PLC
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S71200/1500
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hydralic valve
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Touch panel
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TP700/900
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HV800
Mobile Vacuum Unit HV800
Option of either integral or split type, including
operational panel and main valve box. Standard setup includes 2 channels which
can be customized to be up to 6 channels as per requirement.
|
project
|
parameter
|
project
|
parameter
|
|
DCM
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2500ton
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Vac curve
|
trigger
|
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Movable
|
●
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Tool recipe
|
24
|
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Interface
|
cable/network
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Channels
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2xDN25
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Pump
|
100m3/h
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Chinese/English
|
●
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Power consumption
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3KW
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Vac test
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●
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Capacity
|
800L
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Pollution test
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●
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Ultimate vacuum
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0.1mbar
|
Profile test
|
●
|
|
System vacuum
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<10mbar
|
Channel blowing
|
individual
|
|
Compressed air
|
6bar
|
Compatibility
|
positive valve
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Air consumption
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550L/min
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chill block
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Occupied area
|
950×1500mm
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pneumanic valve
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|
Weight
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450KG
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super vavle
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PLC
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S71200/1500
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hydralic valve
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Touch panel
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TP700/900
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Vacuum Station
Central Vacuum Unit
Consists of work pump, spare pump and vacuum tank. The
vacuum system can be designed and customized to satisfy customers’ individual
requirements for evacuation capacity, control as well as operation.
Three stations as an integral group via common interface has been designed. It
enables scalability and ensures safe operation of the system in case of future
expansion plans.
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project
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HVS2000-200-3GS
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HV3000-300-3GS
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HV4000-300-4GS
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Power Supply
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380VAC,50Hz
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380VAC, 50Hz
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Vacuum Pump
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3x200m3/h-4kW
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3x300m3/h-7.5kW
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4x300m3/h-7.5kW
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Vacuum Tank
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2000 L
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3000 L
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4000 L
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Min. area
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3000Wx2500L3200Hmm
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3500W3000Lx3500Hmm
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4000Wx3500Lx3800Hmm
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350~1650 ton DCM
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15 Unit
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25 Unit
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35 Unit
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1650~4000 ton DCM
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8 Unit
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13 Unit
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18 Unit
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Vacuum unit
Central Vacuum Unit
Central Vacuum Unit is the more economical choice when five or more vacuum units are applied. Option of either integral or split type, including operational panel and main valve box. Standard setup includes 2 cbannels which can be customized to be up to 6 channels as per requirement.
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Vacuum unit
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HV350CSH
|
HV350CSM
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|
Power Supply
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220 VAC, 50Hz
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220 VAC, 50Hz
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PLC
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S7-1500 Siemens
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S7-1200 Siemens
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Touch panel
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TP900~TP1200 Siemens
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TP700 Siemens
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Compressed Air
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6 bar
|
6 bar
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Air consumption
|
550 l/min
|
550 l/min
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Occupied area
|
300X600X600 mm
|
300X600X600 mm
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Weight
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70 kg
|
70 kg
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Al weight
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Up to 45kg
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Up to 45kg
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DCM
|
Up to 4500 ton
|
Up to 4500 ton
|
|
Interface
|
cable/network
|
cable/network
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STD Vacuum Channel
|
2xDN25
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2xDN25
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Hi Vacuum System
Hi Vacuum System HIVTECH’s patented product
This is HIVTECH’s
patented product consisting consists of 2 independent vacuum system. Specially
designed for sleeve evacuation and cavity exhaust with hydraulic valves or
pneumatic valves in the application of automobile structure parts.
Vacuum
signals are received from DCM decoder. The start and end of sleeve and cavity
vacuum could be set independently. In manual mode, the mold leaking test could
be done. The damp function has been applied for sleeve evacuation in order to
prevent excessive exhausting in the very initial stage.
|
Hi-vacuum system
|
HVH1000/1000-160160SHR
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HVH800/800-100100SHR
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HVH500/500-6363SHR
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HVH300/300-4040SHR
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Power supply
|
380VAC, 50Hz
|
380VAC, 50Hz
|
380VAC, 50Hz
|
380VAC, 50Hz
|
|
Power consuption
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2x4kW
|
2x3kW
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2x2kW
|
2x1.5kW
|
|
PLC
|
Siemens S7-1500
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Siemens S7-1500
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Siemens S7-1500
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Siemens S7-1500
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Touch panel
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Siemens comfort TP900-TP1200
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Siemens comfort TP900-TP1200
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Siemens comfort TP900-TP1200
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Siemens comfort TP900-TP1200
|
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Interface
|
cable/network
|
cable/network
|
cable/network
|
cable/network
|
|
Pumps
|
2x160m3/h
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2x100m3/h
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2x63m3/h
|
2x40m3/h
|
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Tanks
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2x1000 L
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2x800 L
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2x500 L
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2x300L
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Channels
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3 (up to 6)
|
3 (up to 6)
|
3 (up to 6)
|
3 (up to 6)
|
|
Al weight
|
40kg以上
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25~40kg
|
10~25kg
|
10kg以下
|
|
DCM
|
4000~4500ton
|
2700~3500ton
|
1650~2500ton
|
1250ton
|
Vacuum Vavle
Super Vacuum Valve
Dual vacuum
channels in the valve working at low plunger velocity phase. The main channel is
shut-off when auxiliary channel working at high plunger velocity phase in order
to maintain the high vacuum in cavity to the last minute.
With
Hivatech Vacuum unit, the evacuation capability is 50% more than normal valve.
- High anti-pollution and repeatability
- Channel Vacuum measuring & feedback
- Simple and easy mounting and maintenance
- Applicable for Aluminum and Magnesium Alloy Casting
- Patented Product
|
Super vavle
|
Al weight
|
DCM
|
Vac unit
|
|
HVSC
|
0.5 – 2.5
|
300 – 1000
|
all units
|
|
HVMC
|
2.5 – 6.5
|
1250 – 2500
|
all units
|
|
HVLC
|
6.5 – 12.5
|
1650 – 2800
|
HV600S abv，or HV350CS
|
|
HVXC
|
12.5– 21
|
2800 – 4000
|
HV800S abv，or HV350CS
|
HV300
Mobile Vacuum Unit HV 300
Option of either integral or split type, including operational panel and main valve box. Standard setup includes 2 channels which can be customized to be customized tobe up to 6 channels as per requirement.
|
project
|
parameter
|
project
|
parameter
|
|
DCM
|
1000ton以下
|
Vac curve
|
trigger
|
|
Movable
|
●
|
Tool recipe
|
24
|
|
Interface
|
cable/network
|
Channels
|
2xDN25
|
|
Pump
|
40m3/h
|
Chinese/English
|
●
|
|
Power consumption
|
1.5KW
|
Vac test
|
●
|
|
Capacity
|
300L
|
Pollution test
|
●
|
|
Ultimate vacuum
|
0.1mbar
|
Profile test
|
●
|
|
System vacuum
|
<10mbar
|
Channel blowing
|
individual
|
|
Compressed air
|
6bar
|
Compatibility
|
positive valve
|
|
Air consumption
|
550L/min
|
chill block
|
|
Occupied area
|
800×1400mm
|
pneumanic valve
|
|
Weight
|
350KG
|
super vavle
|
|
PLC
|
S7-1200
|
hydralic valve
|
|
Touch panel
|
TP700/900
|
|
Hydraulic Station
Integrated auxiliary hydraulic station with hi-vacuum system
Integrated auxiliary hydraulic station with hi-vacuum system, to provide hydraulic control for hydraulic vacuum valves. The integrated system is the solution for the customers who are unable to make use of existing hydraulic system of the DCM. All controls are done by the integrated panel, making the operation more user-friendly.
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Hydraulic System
|
HVY100HDS
|
|
Power supply
|
380VAC, 50Hz
|
|
Power consumption
|
11kW
|
|
Hydraulic pump
|
40l/min
|
|
Oil Tank
|
400l
|
|
Pressure sensor
|
1
|
|
Control valve
|
1-3
|
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Accumulator
|
1
|
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Temperature sensor
|
1
|
Hv220
Mobile Vacuum Unit HV 220
Option of either integral or split type, including operational panel and main valve box. Standard setup includes 2 channels which can be customized to be customized tobe up to 6 channels as per requirement.
|
project
|
parameter
|
project
|
parameter
|
|
DCM
|
500ton
|
Touch panel
|
7”smartline
|
|
Movable
|
●
|
Vac curve
|
real time
|
|
Interface
|
cable
|
Tool recipe
|
24
|
|
Pump
|
40m3/h
|
Channels
|
2xDN25
|
|
Power consumption
|
1.5KW
|
Chinese/English
|
●
|
|
Capacity
|
220L
|
Vac test
|
●
|
|
Ultimate vacuum
|
0.1mbar
|
Pollution test
|
●
|
|
System vacuum
|
<10mbar
|
Profile test
|
●
|
|
Compressed air
|
6bar
|
Channel blowing
|
inner
|
|
Air consumption
|
550L/min
|
Compatibility
|
positive valve
|
|
Occupied area
|
600×1300mm
|
chill block
|
|
Weight
|
320KG
|
pneumanic valve
|
|
PLC
|
smart200
|
super vavle
|
